GrantCunningham.com
The Revolver Specialist!
Lubrication 101
Introduction
Firearms
enthusiasts are the targets (pardon the pun) of some of the most
misleading advertisements regarding the proper lubrication of their
guns. The purpose of this article is to give a background on basic
lubrication concepts, the technology behind them, and some
guidelines for selecting lubricants based on facts, not hype.
Before going further, let's make something perfectly clear: with a
very few obvious exceptions, firearms lubrication isn't terribly
difficult. Compared to many more common objects, guns just don't
make big demands of their lubricants! That's right, firearms pose
no actual "extreme" situations with which a lubricant must deal.
There are thousands upon thousands of 100-year-old-plus guns out
there that are functioning - just fine, thank you - on a diet of
"3-in-1" oil.
However, that doesn't mean that there isn't something better. This
article, it is hoped, will help you determine just what "better"
means to you.
Let's
start at the beginning...
Why lubricate
something? First, to prevent wear and second, to promote a certain
level of performance. To put it more clearly, what we're trying to
do is to keep parts from rubbing directly on other parts, and to
make the interaction of those parts as smooth as possible.
As it turns out, those polished surfaces that rub against each
other aren't all that smooth. Looking through a microscope, even
the most highly finished metal surface still looks like a forested
hillside - with all kinds of huge voids, depressions, and valleys.
Imagine, then, what happens when that surface meets the surface of
it's companion part! Not only does the combination become difficult
to move, but the tops of those trees get broken off - that's how
wear starts at the microscopic level.
That's why we lubricate those surfaces. Lubrication works in a
couple of ways: "hydrodynamic" and "boundary".
Hydrodynamic lubrication is essentially when the parts ride on the
film of liquid (or semi-liquid) lubricant; the lubricant fills all
of the voids, and the film itself serves as a buffer to keep the
surfaces apart.
This works really well, except when a load is applied and the
lubricant is squeezed out of it's space between the surfaces. When
that happens, the surfaces grind together and wear. What if we
added something to the mix - something that was a bit more "solid"
than the lubricant, which wouldn't be easily squeezed out? Well,
that's just what "boundary" lubrication entails - adding small
pieces of more-solid material to serve as a physical separator
between the surfaces, keeping them from tearing each other to
pieces.
The solids that provide this service are known as "anti-wear" or
"extreme pressure" (AW/EP) additives - solids of microscopic size
that are mixed into a lubricant, in order to maintain a protective
boundary (get it?) under load. "Moly", a generic term for several
molydenum compounds, is one example; others include sulphur
compunds, zinc, polytetrafluoroethylene (PTFE, aka 'teflon'), zinc
diakyl dithiophosphate (ZDDP), phosphors, boron, antimony diakyl
dithiocarbamate (and it's derivatives), and many more. Each of
these has certain properties that the skilled tribologist
(lubrication scientist) will balance to achieve the optimum
lubricant for the application.
Regardless of the physical characteristics of the product,
lubricants are a "package" - the primary lubricant plus boundary
additives, thickeners (as in greases), and other things
(tackifiers, pour point depressants, detergents...the list is
endless and chock full of chemical names I can't begin to
decipher!)
My exaggerated interpretation of the primary lubrication
states.

All
about grease
Grease is
nothing more than thickened oil. Grease is made by mixing oil with
a "base" to thicken it - the base being a metallic soap (lithium,
aluminum, barium, calcium), or a non-soap alternative (bentone,
polyurea.) Each of these bases have different characteristics,
which are taken into account (along with the oils and additives) to
produce a grease of the desired effectiveness.
Different bases will show different degrees of water resistance,
cold weather performance, stability (the ability to resist oil
separation under shear and mechanical operations), oxidation, and
"reversability" - the ability of the base to re-absorb any oil that
might have been separated out.
Lithium is the most common base encountered; it's cheap, easily
produced, and has enough good traits to make it a decent choice for
general purposes. Aluminum bases, though, have several advantages:
much better resistance to water (and acids and alkalis), better
low-temperature performance, better stability, and dramatically
increased reversability. Aluminum greases are typically a bit
harder to find, and more costly, but their performance advantages
can be pretty dramatic.
Grease is graded in thickness by its NLGI number. Most grease
you're familiar with is NLGI #2; smaller numbers mean less thick,
larger numbers mean thicker. A grease rated at NLGI #00 is almost a
liquid a room temperature.
What
makes for a good gun lube?
Firearms
encounter intermittent high loads, interspersed with long periods
of inaction. This means that the primary lubrication need isn't
hydrodynamic - it's boundary. What, then, should we be looking
for?
Start with a very good boundary lubrication package - that
translates to lots of EP/AW additives. We need superb corrosion
resistance, along with resistance to oxidation (don't want those
lubricants thickening up during non-use.) We could also use some
water resistance and an ability to withstand mild acid and alkali
exposure (think perspiration.) Low temperature performance would be
icing on the cake, and for a grease we want something that won't
easily separate under load.
We need our oils to migrate. No, I don't mean to fly south for the
winter! Migration is the ability of the lubricant to spread to
surrounding and adjacent areas. For instance, let's say we're
lubricating the shaft on which a hammer pivots; a lubricant with
poor migration would just sit where we applied it, and would never
get into the space between the hammer hole and the pivot. The net
result would be a poorly lubed mechanism. A lube with good
migration will succumb to capillary action and snake its way down
into that small space, lubricating everything it comes into contact
with.
Sounds like migration is just the cat's meow, right? Not really -
there is such a thing as too much. The migration that is so
desirable on hammers and triggers isn't really good on autopistol
slides; the lubricant tends to "run off", or migrates to the
holster (or your clothes.) Ever wonder why your autoloader slide
goes "dry" while in the holster? Lubricant migration at work.
(What, you think it disappeared into thin air?)
What about greases - do we even need them? You bet! I use the
General Rule of Lubrication: oil for rotating parts, grease for
sliding parts that carry a load. In firearms, grease is most
appropriate for any part interaction that has a scraping (aka
"shear") type of action, and will be subjected to pressure or
shock. What kinds of parts are we talking about? Slide rails, bolt
carriers, and sears - especially double-action sears. (An example
of a sliding part that should not be greased is the trigger bow of
the 1911 pistol - it carries virtually no load, and is subject to
almost no stress; it also is under very light tension, so little
that a thickened lubricant could reduce its free movement.)
That's a pretty good explanation of what we need - is there
anything we should avoid? Of course - any product that contains
chlorine compounds. These compounds, usually referred to as
chlorinated esters, were used as boundary additives for many years.
As boundary lubes they actually work pretty well; the problem is
that they promote a phenomenon known as "stress corrosion cracking"
(SCC). Essentially, SCC creates microscopic pits and cracks that,
under heat and pressure, widen to become noticeable cracks - and
sometimes, even broken parts!
(One major gun manufacturer actually had barrels fall off of their
revolvers. An investigation ensued, and they found that the
chlorinated esters used in their machining oils was causing stress
cracking in barrel threads. When combined with the gun owners' use
of cleaning and lube compounds containing chlorinated esters, the
barrels simply sheared off at the weakest part - the threads. Like
most aircraft makers, the company learned to forbid
chlorine-carrying compounds on the manufacturing floor, to prevent
a recurrence.)
What
about "miracle products"?
Let's be
clear:
there are no "new", "revolutionary" lubricant products made for
firearms. That's a flat
statement, and it's intended to be. All of the lubricants, bases,
and additives of suitable use are already well known to the
lubricant industry. Specific combinations might be unique, but it's
all been tried before - if not necessarily on guns.
There are several such products on the market right now that are
simply a well-known boundary additive in a light carrier; at least
one of them is a chlorinated ester! These things have been around a
long time, and unless you didn't know better the products using
them would indeed seem to be "revolutionary." Just remember: any
new gun lube is going to be made up of readily available
components, perhaps blended especially for the requirement, but
will not be a "miracle". 'Nuff said!
Cut
to the chase! What should I use?
Let's start
with oil. Most people use oils that are way too heavy; thicker is
not better! Use a relatively thin oil with the correct properties,
and use it very sparingly - most "oil failures" I've seen have been
from too much, rather than too little, oil.
Frankly, in terms of mechanical performance, most oils "work"; some
are better than others, but everything will make parts move for a
while. The weakest area of most oils is in corrosion resistance -
and on a gun, corrosion is a bad thing! There have been lots of
claims, but those people who have actually taken the time to run
experiments to test corrosion on steel have found that the products
with the greatest hype are often the worst at corrosion resistance.
Not surprisingly, plain mineral oils, such as Rem Oil, score at the
very bottom of the list.
One product that scores pretty well in corrosion testing is also
the readily available and dirt cheap. It also has good migration, a
good boundary lubrication package, is the right weight (thickness)
for general firearms use, doesn't oxidize over long periods of
storage, and is compatible with a wide range of metals and
plastics. In addition, it is recommended by at least one real
degreed firearms engineer! Just what is this miracle elixir??
Dexron-type Automatic Transmission Fluid (ATF). That's right, plain
ol' ATF. The kind you get at every gas station, auto parts store,
and even most convenience stores. Synthetic or regular, either will
work just fine. (ATF does have a slight odor to it. If you find
that objectionable, a decent alternative that is still readily
available is "NyOil." Check your local auto parts store, in the
aisle where they keep the miscellaneous lubricants and
additives.)
If we were to spec out a "best in class" oil, it would probably be
something like Lubriplate's FMO-AW oil, specifically the 350-AW
weight. This is an oil designed with very high boundary protection
and very high corrosion resistance - especially in the presence of
acids, alkalis, and moisture. It is darned near tailor-made for our
use!
I'm aware of at least one large coastal police agency using FMO-AW,
and they report complete satisfaction with its performance.
Unfortunately, it's not (as of this writing) packaged in consumer
friendly quantities - 1 gallon pails being the smallest available.
If, however, you have a food service equipment dealer near you,
they may agree to sell you a small quantity - FMO-AW is designed
for food handling equipment. (Ask nicely and bring your own
bottle.)
What about grease? Remember that you should grease sliding parts
that carry a load - slide rails, sears, and bolt carriers. Again,
remember to start with your criteria: must have superb boundary
lubricants (particularly when used on double-action mechanisms),
preferably of aluminum base, good cold working characteristics,
resistant to acids/alkalis and water (especially water), and
preferably of a non-staining variety (black grease stains look
awful on clothing!)
Many people use Brownell's Action Lube as a popular general purpose
grease - it has wonderful boundary lubricants (in fact, it is
mostly composed of molybdenum compounds in a light grease base) and
great shear resistance. It is superb on action parts, and works
fairly well on slide rails - as long as you don't mind black
stains. Yuck! It does exhibit poor oxidation characteristics and
reversibility; though I have no hard data, I suspect it also
doesn't resist water or pH changes all that well. For internal
parts, which are protected by housings, it is terrific and gives
actions a unique 'buttery' feel. I use a lot of it to lubricate
sears and rebound slides, but for all other needs there is a much
better choice.
For such things as autoloader slides and rifle bolts, Lubriplate
"SFL" NLGI #0 grease is my choice. In my testing it's proven itself
superior as a general lubricant. It is white, aluminum-based, low
odor, has superb boundary lubricants, and is designed specifically
for use in environments that encounter a huge temperature range.
It's also resistant to water washout and acid/alkali environments,
has great shear resistance, and doesn't oxidize like lithium
greases will. As an all-around grease I've found nothing better.
It's available from www.lubriplate.com, in their online store. It
comes in a 14oz can which will last you for years - no matter how
many guns you have!
(Lubriplate also makes SFL in heavier grades, such as NLGI #1.
While thicker than the #0, it is still a pretty light grease, and
would be my recommendation for very hot climates. The NLGI #0 is a
better choice for most of the United
States.)
But
what about......?
Everyone has
their own little "secret". If it works, is there anything wrong
with it? Let's find out...
Motor
oils: Generally
good boundary lubrication (particularly the Havoline formulations),
but very poor corrosion resistance and poor resistance to open-air
oxidation. In addition, their pour-point additives often contain
benzene compounds, which aren't a good thing to have next to your
skin on a regular basis! ATF performs better for firearms use on
every count, even if it is a tad more expensive. (ATF is still 1/10
to 1/100th the cost of a specialty "gun oil"!)
Gear
oils: Too thick for
the application. In addition, they contain tackifiers which gives
them poor migration and lead to oxidization in open air, rendering
them even more "sticky" - pretty much what we don't want. (Some
folks use it on their slide rails because it's thicker and won't
migrate easily; a light grease is a far better choice.) If
you
really want a
thicker oil with all the good characteristics we've covered, but is
still cheap, mix ATF and STP Oil Treatment in a 40/60 ratio. Far
better than gear oil on every count - but I'd still rather have a
good NLGI #0 grease.
WD-40:
WD-40 was
never meant to be a lubricant - it was designed as a moisture
displacer. It's far too light for any load protection, has
incredibly poor corrosion resistance, contains zero boundary
lubricants, and rapidly oxidizes to form a sickly yellow varnish
(hint: this is not good for delicate internal lockwork.) There are
those who will defend this stuff vehemently, but then again you can
still find people who think smokeless powder is a passing
fad.
Just. Don't.
Automotive
motor oil additives: Usually a
boundary additive in some sort of light mineral oil carrier, they
usually lack corrosion protection and often oxidize rapidly; some
have poor migration characteristics and rely on the oil to which
they'll be added to provide those things. There are better and
cheaper alternatives, though when mixed with an appropriate oil
additives do have some merit (see above.) By themselves? No.
Silicone
spray: Right up
there with WD-40, but at least it'll shed water while your parts
grind themselves into little shavings!
Graphite:
(sprays,
powders) Graphite is a crystalline product which is actually very
slightly abrasive. It offers no appreciable benefit other than
being dry; a lube with a good boundary lubricant package can be
wiped dry to the touch and still provide better lubrication and
protection than graphite. Save it for your keys and padlocks.
Finally,
note that the foregoing is a layman's understanding of lubrication
technology. I don't pretend to be an expert, just a well-informed
amateur hoping to disseminate some arcane knowledge. Use at your
own risk!